New facility turns buildings into power stations
Annie Reece | 24 October 2012

(L-R) Kevin Bygate, Chief Executive of Specific, Paul Jones, Industrial Director, Chris Weirman, Process Engineering Manager and Eifion Jewell, Senior Technical Transfer Fellow, inspect the first example of a smart coated steel product to come off the pilot production line.

Business Secretary Vince Cable and Wales First Minister Carwyn Jones have today (24 October) started the production line of a new £20 million pilot photovoltaic manufacturing facility that could ‘transform buildings into power stations’.

Based at Baglan Energy Park, near Port Talbot, SPECIFIC (the Sustainable Product Engineering Centre for Innovative Functional Industrial Coatings), one of six Innovations and Knowledge Centres (IKCs) in the UK, will develop steel and glass coated with photovoltaic cells to enable walls and roofs in new and existing buildings to generate, store and release energy.

Led by Swansea University in partnership with the universities of Bangor and Glyndwr (Wrexham) and Tata Steel in Shotton, the project aims to take advantage of large properties by integrating new technologies into roofs and walls to generate and store clean renewable energy. If successful, it is estimated that the Baglan project could help reduce the UK’s CO2 output by millions of tonnes a year.

The five-year project is backed by £10 million funding from the Engineering and Physical Sciences Research Council (EPSRC) and the Technology Strategy Board as well as a further £2 million funding from the Welsh Government.

Speaking today, Cable said: “The government’s £10 million backing of the SPECIFIC project shows what can be achieved when world class university research comes together with the private sector.

“This centre will speed up the commercialisation of innovative industrial coatings, creating a whole new manufacturing sector and new business opportunities, not to mention long-term environmental benefits, including turning buildings into sources of power.

“We are committed to investing in high value, high tech sectors where the UK can gain a competitive advantage and promote economic growth.”

Kevin Bygate, Chief Executive of SPECIFIC, said: “What we are achieving at the Baglan Bay Innovation and Knowledge Centre is of global significance. It has the potential to create a range of renewable energy applications which will be available commercially within a few years.

“The funding secured to date and the unique collaboration between government, academia and industry has enabled us to make rapid progress within a relatively short timescale. We are delighted to be launching this pilot manufacturing facility today which will pave the way for rapid commercialisation and the creation of a major UK industry.”

Approximately 300 new jobs will be created in Wales under the new project, with the majority of jobs in the green engineering sector.

Read more information about the SPECIFIC Project.

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How will the government and DMOs address the challenges of including glass in DRS while ensuring a level playing field across the UK?

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There's no easy solution to include glass in the DRS while maintaining a level playing field. Potential approaches include a phased introduction of glass, potentially with higher deposits to reflect its logistical challenges. The government and DMOs could incentivise innovation in glass packaging design and subsidise dedicated return points for glass-handling. Exemptions for smaller businesses unable to handle glass might also be necessary. Any successful solution will likely blend several approaches. It must address the differing priorities of devolved administrations, balance environmental benefits with logistical and cost implications, and be supported by robust consumer education campaigns emphasizing the importance of glass recycling.